This depends on our machine architecture. For our Swivel Head (Head-Table) style machines, we can accommodate larger and heavier workpieces because the machine table remains stable. For our Trunnion (Table-Table) style machines, the workpiece rotates and tilts, which limits the envelope size and weight capacity. Please upload your CAD file, and our engineering team will match your part to the optimal machine configuration.

We regularly achieve standard tolerances of ±0.05 mm. For critical high-precision features, we can guarantee tight tolerances down to ±0.01 mm to ±0.005 mm depending on the material, part geometry, and thermal stability. To ensure these tolerances are met, we utilize in-line probe systems and coordinate measuring machines (CMM) for post-production validation.

To minimize 5-axis machining costs, we recommend three key design practices:

• Avoid deep internal pockets: Deep cavities require long, slender tools that are prone to deflection and require slower machining speeds.

• Standardize internal corner radii: Use larger corner fillets that match standard tool diameters so we can use thicker, more rigid cutters at higher speeds.

• Consolidate features to a single setup: Design features so they can all be reached from the 5-axis spindle directions, eliminating the need for manual repositioning.

One of the main advantages of 5-axis machining is that it drastically reduces or entirely eliminates the need for complex custom fixtures. Since the machine can tilt and rotate the part to access multiple faces, we can typically use standard vises, collets, or vacuum tables. This keeps tooling costs low and allows us to start production faster, offering lead times as quick as 5 to 7 days for prototype runs.