SELECTIVE LASER MELTING (SLM)

Metal 3D Printing
Services

Create complex metal prototypes and custom components with selective laser melting (SLM). Choose from aluminum, stainless steel, tool steel, and titanium, with in-house CNC post-machining and finishing options to meet your project requirements.

* Typical production lead time. Secondary CNC machining, heat treatment, and shipping time may apply.

Multiple Metal Options Al, SS, Tool Steel & Ti
In-House CNC Machining Precision Tight Tolerances
Inspected Before Shipping 100% CMM & Dimensional Check
GET A QUOTE Upload your CAD files for a custom quote within 24 hours.
All Design Uploads Are Secure & Confidential
NDA Available on Request
SLM Metal 3D Printing Complex Parts and Prototypes
Direct Metal Laser Melting (SLM)
Capability Details
Printing Process Selective Laser Melting (SLM)
Material Options Aluminum alloys, 316L stainless steel, tool steels, and titanium alloys
Maximum Part Size Varies by material, geometry, and build orientation
Post-Processing Support removal, heat treatment, CNC machining, and surface finishing
Inspection Dimensional and visual checks against agreed requirements

Metal 3D Printing Capabilities

TENGHUI provides SLM metal printing with material selection, post-processing, and inspection support. We review your CAD model and drawing to plan the steps needed for the finished component.

• Tolerances & Lead Time: Printing tolerances, minimum features, and production lead time are confirmed for your design upon engineering review.

• Drawing Requirements: Please include a 2D drawing for critical dimensions, datums, surface roughness, and documentation requirements.

What Is SLM Metal 3D Printing?

Selective laser melting (SLM) is a laser powder bed fusion process that builds metal parts directly from CAD data. A high-precision laser selectively melts metal powder layer by layer to create dense, fully metallic components.

SLM is particularly useful for complex internal channels, lightweight lattice structures, and consolidated designs that combine multiple components into a single part. After printing, parts undergo support removal, stress-relief heat treatment, CNC post-machining, and custom surface finishing tailored to their intended end use.

SLM Metal 3D Printing Laser Powder Bed Fusion System
Direct Metal Laser Fusion
Typical Lead Time 5 – 8 Working Days
As-Printed Tolerances ±0.1 – ±0.2 mm (±0.2%)
CNC Post-Machining Down to ±0.01 mm
Layer Thickness 30 – 60 μm (0.03 – 0.06 mm)
Metal Density ≥99.5% Fully Dense

Metal 3D Printing Materials

Choose a material based on weight, strength, corrosion resistance, and operating temperature. Specific alloy grades and heat treatment specifications are confirmed during quotation.

Aluminum Alloys

Lightweight

Suitable for lightweight prototypes, housings, brackets, and thermal-management components. The selected alloy matches your mechanical, temperature, and finishing requirements.

Stainless Steel 316L

Corrosion Resistant

Suitable for corrosion-resistant prototypes, housings, and complex industrial components. Specify the service environment and required material condition when requesting a quotation.

Tool Steels

High Hardness

Suitable for selected tooling, mold inserts, and components with internal cooling channels. Required hardness, wear resistance, and heat treatment should be defined before production.

Titanium Alloys

High Strength

Suitable for components where low weight, high strength, and corrosion resistance are critical. Provide your required alloy grade, mechanical properties, and inspection criteria.

Need guidance on alloy selection or heat treatment? Share your application conditions and load requirements for tailored engineering support.

Consult an Engineer

Why Choose TENGHUI for Metal 3D Printing?

Seamlessly bridge the gap between additive manufacturing freedom and subtractive precision machining. Here is how our comprehensive SLM engineering workflow supports your critical parts:

01 Design Freedom

Complex Geometry & Lightweight Designs

Produce internal channels, hollow sections, and intricate shapes that are difficult to manufacture using conventional methods. Suitable designs can also combine multiple components to reduce assembly steps.

02 Hybrid Production

Printing & CNC Machining Combined

Combine the design flexibility of metal printing with in-house CNC machining for critical interfaces. Planning both processes together helps address machining access, locating features, and final dimensional requirements.

03 Engineering DFM

Engineering Review Before Production

We review material requirements, thin walls, support access, and powder removal paths to identify manufacturing issues before printing, ensuring optimal laser build parameters.

04 Quality Assurance

Inspection Before Shipping

Parts are checked against agreed dimensional and appearance requirements. Inspection reports and material documentation can be specified during quotation, with availability confirmed before production.

Ready to start your metal 3D printing project? Upload your CAD files for comprehensive DFM review, material guidance, and quotation within 24 hours.

Get a Quote

Metal 3D Printing Post-Processing and Finishing

Post-processing prepares printed parts for their intended use. Specify the required material condition, dimensions, surface roughness, and appearance when requesting a quotation.

Support Removal & Cleanup

Standard Step

Remove accessible supports and clean up contact areas before further processing. Removal access and witness mark criteria are fully evaluated during initial build planning.

Bead Blasting

Matte Texture

Create a more uniform matte appearance on accessible surfaces. Helps blend micro-steps and remove light oxidation, though some native printed texture may remain.

Sanding & Polishing

Smooth Touch

Improve accessible external surfaces for tactile handling or aesthetic display. Finished quality depends directly on the selected metal alloy, geometry, and starting surface condition.

CNC Post-Machining

Tight Tolerances

Finish critical mating surfaces, bearing seats, precision holes, and threads to agreed 2D drawing requirements. Machining stock allowances and fixturing datums are planned prior to printing.

Stress Relief & Heat Treatment

Thermal Condition

Apply furnace stress relief, annealing, or solution aging to eliminate internal residual thermal stress and optimize tensile or hardness properties tailored to your alloy and application.

Material-Specific Treatments

Corrosion & Wear

Anodizing (for aluminum), chemical passivation, electroplating, and other compatible treatments can be reviewed for enhanced corrosion protection, wear resistance, or appearance.

Engineering Note: The processing sequence and achievable surface finish are confirmed during quotation based on part orientation and critical tolerances.

Metal 3D Printing Design Guidelines

Optimize your CAD models for direct metal laser melting. Incorporating these design considerations ensures build stability, prevents thermal distortion, and streamlines post-machining.

Rule 01 Support Access

Allow Access for Support Removal

Overhangs may require supports depending on geometry and build orientation. Avoid designs that leave supports trapped inside inaccessible features.

Rule 02 Depowdering

Provide Powder Removal Paths

Hollow sections and internal channels need suitable openings for removing loose powder. Channel size, length, bends, and cleaning access should be reviewed together.

Rule 03 Inspection & 2D

Identify Critical Features

Mark tolerances, datums, threads, and surface roughness on a 2D drawing. Identify which dimensions apply after machining or coating so the manufacturing and inspection plan can be defined correctly.

Rule 04 Thermal Stress

Review Thin Walls and Distortion Risks

Thin walls, large flat sections, and abrupt changes in thickness may be prone to distortion. Wall thickness, build orientation, supports, and heat treatment should be considered before production.

Need a Design Review? Our engineering team checks your CAD models for support placement, thermal stress, and post-machining datums before quoting.

Request DFM Review

FAQ About Metal 3D Printing

1. When should I choose metal 3D printing instead of CNC machining?

Metal printing is worth considering for internal channels, lightweight structures, and complex geometry that is difficult to machine. CNC machining may be more economical for simpler shapes or parts dominated by precision features.

TENGHUI can review your design and recommend printing, machining, or a combination of both.

2. What is the maximum metal printing size?

Maximum part size varies by alloy, equipment, geometry, and build orientation. Send your CAD files so we can confirm feasibility for the required material.

3. What tolerances can you achieve?

As-printed accuracy depends on material, part size, geometry, and orientation. Critical features may require CNC post-machining.

Provide a dimensioned drawing so we can confirm achievable tolerances before production.

4. What surface finish should I expect?

As-printed surfaces have a textured appearance and may show support contact marks. Blasting, polishing, or machining can improve selected areas.

Specify visible surfaces, roughness values, and sealing requirements during quotation.

5. Are printed metal parts as strong as conventionally manufactured parts?

Mechanical performance depends on the alloy, printing conditions, orientation, heat treatment, and surface condition.

For specified strength or fatigue requirements, material condition, testing, and acceptance criteria must be agreed before production.

6. Can you provide inspection reports and material documentation?

Specify the documents, material traceability, and inspection scope you need when requesting a quotation. Availability and any additional cost will be confirmed before production.

7. How long does metal 3D printing take?

Production lead time depends on material availability, part size, quantity, post-processing, and inspection requirements. Your quotation confirms the schedule. Shipping time is additional.

Send us a message

If you have any questions or would like to book a session please contact us.

Send Us a Message

Once we receive your design files, our senior manufacturing engineers will manually perform a comprehensive DFM review and deliver an accurate, optimized quote within 24 hours.