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High-Performance Polymer CNC

Custom PEEK Parts Manufacturing

Custom PEEK components for industrial equipment, instrumentation, automation, and laboratory devices. TENGHUI provides in-house CNC milling and turning for prototypes, low-volume orders, and repeat production.

We review material availability, part geometry, critical dimensions, and inspection requirements to plan a suitable manufacturing process.

Upload your drawings for a quotation and manufacturability review. NDA available upon request.
Custom PEEK Parts Manufacturing
Material Selection Guide

PEEK Material Properties & Selection

PEEK—polyetheretherketone—is a high-performance thermoplastic considered for demanding mechanical, thermal, and chemical environments. The appropriate grade depends on loading, temperature, exposure conditions, and component design. Material specifications and supply condition are confirmed during quotation.

Material Characteristic General Guidance What to Specify
Material Grade This service focuses on unfilled PEEK. Specific brands or modified grades require separate review. Brand, grade, material standard, and substitution restrictions
Mechanical Performance Offers a useful combination of stiffness, strength, and toughness for engineering components Loads, support points, allowable deflection, and service life
Temperature Performance Suitable for consideration in elevated-temperature applications; allowable conditions depend on grade, load, and exposure time Continuous and peak temperatures, duration, and mechanical loading
Chemical Compatibility Resistant to many substances, but suitability must be checked against the actual environment Chemicals, concentrations, temperatures, and exposure duration
Moisture Absorption Relatively low, although moisture and environmental conditions should still be considered for precision parts Humidity, immersion conditions, and dimensional requirements
Electrical Properties Unfilled PEEK may be considered for insulating components Required electrical properties and applicable test conditions
Friction & Wear Performance depends on grade, mating surfaces, speed, load, and lubrication Contact materials, motion, wear limits, and lubrication
Dimensional Stability Stock condition, machining heat, residual stress, and service temperature affect dimensions Critical fits, flatness, inspection temperature, and finished-part requirements

*Use the selected grade’s data sheet for engineering assessment. Melting point, heat deflection temperature, and continuous-use temperature are different measures and should not be used interchangeably.

Engineering Use Cases

Typical PEEK Component Applications

Application suitability is reviewed against the drawing and operating requirements. Material selection alone does not establish finished-part performance.

Bushings, Spacers & Guides

Low-wear sliding bushings, thrust washers, guides, and precision alignment spacers operating in dry or lubricated conditions.

Insulators & Equipment Supports

High-voltage electrical insulators, thermal barrier standoffs, and rigid structural supports for electrical test fixtures.

Instrument Housings & Mechanics

Precision analytic instrument housings, sensor brackets, and lightweight structural components requiring chemical resistance.

Valves, Seals & Fluid-Handling

Selected valve seats, sealing support rings, back-up rings, and manifold components exposed to aggressive chemicals or steam.

Laboratory Fixtures & Devices

Chromatography components, diagnostic device fixtures, and laboratory fluidic modules subject to repeated autoclave cycles.

Post-Processing & Treatment

Finishing Options for PEEK Parts

PEEK components are commonly used with an as-machined finish. Secondary operations should follow functional and dimensional requirements rather than appearance alone.

01

As-Machined

Standard Finish

Parts retain visible tool marks without an additional decorative treatment. This is a practical option for many functional components.

Design Note: Specify roughness on sealing, sliding, and mating surfaces. Achievable roughness depends on geometry, tool access, material condition, and machining method.
02

Deburring & Edge Finishing

Precision Edge Control

Accessible edges are deburred according to the drawing and agreed requirements to ensure consistent fit and burr-free fluid or sealing interfaces.

Design Note: Specify chamfers, radii, and edges that must remain sharp. Small holes, fine threads, and thin sections require particular attention.
03

Functional Surface Finishing

Roughness & Contact

Additional finishing can be reviewed for accessible surfaces requiring specified roughness or contact characteristics.

Design Note: Material removal may affect dimensions, edges, and fits. Requirements should apply clearly to the finished part.
04

Cleaning & Protective Packaging

Cleanliness & Protection

Cleaning methods are selected for material compatibility and expected residues. Parts are packaged to reduce contamination, rubbing, and handling damage.

Design Note: Controlled-cleanliness requirements, acceptance limits, and special packaging must be agreed before production.
Engineering Evaluation

Advantages and Considerations of PEEK Machining

PEEK can be useful where conventional engineering plastics do not meet the required combination of temperature, mechanical, and chemical performance.

Advantages of PEEK

Extreme Environment & Machining Capabilities
Elevated-Temperature Applications: Can be considered where lower-temperature plastics are unsuitable, subject to grade-specific assessment.
Mechanical Performance: Suitable grades offer useful strength and stiffness for engineered components.
Chemical Resistance: Can support applications involving a range of chemicals when compatibility is confirmed.
Low Moisture Uptake: Helps support dimensional consistency in suitable environments.
Low Component Weight: May provide a lighter alternative to metal where stiffness, loading, wear, and temperature requirements permit.
CNC Manufacturing Flexibility: Supports detailed components without injection mold tooling.

Considerations & Limitations

Technical Constraints & Manufacturing Safeguards
Material Cost: PEEK stock is relatively expensive. Geometry, stock size, and material removal can significantly affect cost.
Thermal Expansion: Dimensions and assembly clearances can change with temperature.
Creep Under Sustained Load: Long-term loading requires assessment, particularly at elevated temperatures.
Residual Stress and Distortion: Uneven material removal, clamping, and machining heat can affect flatness and dimensions.
Grade-Dependent Wear: Unfilled PEEK should not automatically be treated as an optimized bearing or wear grade.
Chemical Limitations: Chemical resistance is not universal and must be checked for the actual service conditions.
Special Application Requirements: Standard industrial PEEK should not be assumed to meet medical, food-contact, or other regulated-use requirements.
DFM Review Available: Our engineering team can analyze your PEEK CAD files to optimize stock envelope size, plan stress-relief annealing cycles, and ensure close-tolerance machining feasibility.
Get a Free DFM Review

PEEK Parts Manufacturing FAQs

1. When should I choose PEEK instead of POM or nylon?

PEEK may be considered when temperature, chemical exposure, or mechanical requirements exceed the capabilities of a suitable POM or nylon grade.

It is not automatically the best option for every component. Material cost, machining, wear, stiffness, and service conditions should be assessed together.

Share the application requirements so manufacturing options can be reviewed.

2. What PEEK material can you machine?

Our PEEK machining service focuses on unfilled material, subject to stock availability and drawing review.

If your project specifies a brand, grade, reinforcement, or material standard, include it with the inquiry. Availability and machining suitability must be confirmed before quotation.

No material substitution is made without agreement.

3. What operating temperature can PEEK parts withstand?

There is no single temperature limit suitable for every PEEK component.

Allowable operating conditions depend on the grade, loading, exposure time, geometry, environment, and acceptable deformation. A temperature quoted on a material data sheet should not automatically be treated as a finished-part guarantee.

Provide continuous and peak temperatures together with the relevant mechanical and chemical conditions.

4. What tolerances can you achieve?

Tolerances are confirmed after reviewing part size, geometry, material condition, and inspection requirements.

Thin walls, deep pockets, thermal expansion, and residual stress can affect final dimensions. Mark critical fits, flatness, threads, and roughness requirements on your drawing.

Inspection conditions should be agreed for precision components, particularly where operating temperature differs from measurement temperature.

5. How do you control deformation during PEEK machining?

We review stock selection, workholding, material removal, and machining sequence before production.

Staged roughing and finishing may be used for sensitive components. Additional stress-relief treatment can be evaluated where appropriate, following guidance for the selected stock material.

These measures help manage movement but do not eliminate dimensional changes caused by service temperature or loading.

6. Can PEEK replace a metal component?

In some applications, PEEK can reduce component weight or provide useful insulation and chemical-resistance characteristics.

Replacement requires review of stiffness, creep, thermal expansion, wear, fastening, and operating loads. A metal design may require modification before it can function reliably in plastic.

7. Can you manufacture PEEK parts for laboratory equipment?

PEEK components can be reviewed for laboratory fixtures, insulators, housings, and selected fluid-handling applications.

Please provide the operating environment, chemicals, cleaning methods, and performance requirements. Specialized cleanliness, testing, and documentation must be confirmed during quotation.

No implantable or patient-contact suitability is implied.

8. What is the typical lead time?

Lead time is confirmed after reviewing material availability, geometry, quantity, and inspection requirements.

PEEK stock sourcing, staged machining, and specialized requirements may extend the schedule. Include your target delivery date so we can assess a practical production plan.

9. What information do you need for a quotation?

Please provide:

  • A 3D CAD model, preferably STEP.
  • A 2D PDF drawing showing dimensions, tolerances, threads, and surface requirements.
  • Required quantities.
  • Material brand, grade, standard, and documentation requirements.
  • Operating loads and continuous or peak temperatures.
  • Contact chemicals, concentrations, and exposure conditions.
  • Assembly details, including mating materials and critical fits.
  • Inspection, cleanliness, and packaging requirements.
  • Target delivery date and shipping destination.

Send us a message

Upload your 2D drawings (PDF/DWG/DXF) and 3D CAD files (STEP/IGES). We evaluate part geometry, materials, and tolerances within 24 hours.

Send Us a Message

Once we receive your design files, our senior manufacturing engineers will manually perform a comprehensive DFM review and deliver an accurate, optimized quote within 24 hours.